THE OBTECT

THE OBTECT

WHY
THE OBTECT
DEVELOPED

Many hazardous chemicals are used in semiconductor and display manufacturing processes, and countless pipelines are used to supply chemicals to various manufacturing equipment.
The inside of these pipes can be corroded by harmful chemicals, and the most vulnerable place is the "pipe connection part" that changes the direction or lengthens the pipe.
To this connection, an O-ring made of chemical-resistant rubber is applied to minimize the gap in the joint, and this O-ring is the first to be gradually damaged, leading to a leak accident. Although these leaks are not frequent, they do occur unexpectedly, and there is a problem that can lead to not only huge property damage due to the interruption of the manufacturing process, but also human accidents. Therefore, to prevent this, a system that can detect minute leaks of hazardous chemicals in advance and notify the manager is required.

WHY THE OBTECT DEVELOPED

MICROVIBRATING
MICROSEISM

vibration, pulsation,
corrosion, and hardening

  • Toxic gases and chemicals gradually corrode the sealing of the pipe connection part and the O-ring inside the clamp, weakening the durability in the hardened state, and leaking after cracks occur.

  • Leakage of poisonous flammable gas and chemicals occurs after micro-distortion of the pipe joint due to vibration and pulsation inside the pipe

In case of accident due to chemical and gas leakage

  • Huge
    cost loss

  • Human
    casualties

  • decline in corporate
    reputation

EXISTING
USING CLAMP

To solve this problem,
a clamp is installed on the pipe connection part.
The clamp prevents loosing of pipe joint,
avoiding gas and chemical leaks

However, poisonous and flammable
gas/chemical cannot even seal
the pipe joint and block the O-ring
inside the clamp.

The fine gap between the clamp and O-ring
causes gas/chemical leaks due to vibration,
pulsation, and chemical reaction.

  • Before Gas/Chemical leaks

    Before Gas/Chemical leaks

  • After Gas/Chemical leaks

    After Gas/Chemical leaks

Is it an ISO certified product?

Most of the clamp products are certified by various organizations and distributed on the market, but the certification standards are not keeping up with the pace of development of the high-tech industry.

LIMITS OF
CLAMP IN MARKET.

Now, In order to keep pace with the pace of the high-tech industry,
we need the right product
  • Endurance limit
    Endurance limit

    The sealing of the pipe joint and even the internal O-ring cannot be blocked

  • Actions after damage
    Actions after damage

    Gas/chemical leak signal must occur over a certain range

  • Difficulty removing leaks
    Difficulty removing leaks

    As harmful gas/chemicals has already spread around the pipe joint, It is difficult to remove

  • Arbitrary release problem
    Arbitrary release problem

    There is a risk of accidents because the device can be released arbitrarily

OBTECT OVERVIEW.

OBTECT OVERVIEW.

COLOR CHANGING
SENSOR.

  • COLOR CHANGING SENSOR.
  • COLOR CHANGING SENSOR.
  • COLOR CHANGING SENSOR.

CAMERA SENSING.

  • CAMERA SENSING.
  • CAMERA SENSING.

CABLE OR BATTERY.

  • CABLE OR BATTERY.
  • CABLE OR BATTERY.

HIGH DURABILITY
OF VITON & PPS.

720 hours more than
Leak containment of gas and
chemical as hazardous substances

  • HIGH DURABILITY OF VITON & PPS.
  • HIGH DURABILITY OF VITON & PPS.

DRAIN PORT.

DRAIN PORT.

LOCK

잠금장치
Proprietary locking device canot be opened
arbitrarily by anyone other than the
authorized person

Prevent the spread of damage and maintain safety
and confidentiality
A locking device made using proprietary technology prevents
damage from spreading due to leaks, protects users,
and maintains confidentiality.

Lock opening process
  • Push after combining the dedicated key
    01
    Push after combining
    the dedicated key
  • Rotate clockwise
    02
    Rotate clockwise
  • Top polycarbonate case open
    03
    Top polycarbonate case open

SENSING PROCESS.

The OBTECT controls the leak situation with the
control equipment as follows.
Through this, unlike in the past, it is possible to
clearly identify and control the leak situation.

365 days 24 hours monitoring of
leak status, notification of leak
occurrence and location confirmation
From leak detection through the
color change sensor to removal
of harmful substances through
the drain port
  • 01
    Change of colorimetric sensor
    and operation of optical sensor

    With gas/ chemical leaks Color of the sensor progress

    Change of colorimetric sensor and operation of optical sensor
  • 02
    Signal transmission
    to control equipment after optical
    sensor reaction
    Signal transmission to control equipment after optical sensor reaction
  • 03
    Understanding the situation with control equipment By identifying the signal transmitted from the sensor, it notifies that a leak has occurred and iden- tifies the location of the leak. (P&ID applied)
    Understanding the situation with control equipment By identifying the signal transmitted from the sensor, it notifies that a leak has occurred and iden- tifies the location of the leak. (P&ID applied)
  • 04
    With tempered glass, check for actual leaks

    Visually observe the color variation to check for leaks once more

    With tempered glass, check for actual leaks
  • 05
    Gas/chemical emissions through drain port

    Poisonous and flammable gas/chemical in the leaking pipe connection part are removed safely through the drain port

    Gas/chemical emissions through drain port

CONTROL
EQUIPMENT.

  • Intuitive UX/UI OBTECT
    control unit check the
    status of OBTECT and the
    pipe connection part.

    UX/UI configuration for easy
    understanding,
    OBTECT notification that a leak
    occurred by detecting the signal of OBTECT

    AOS, iOS
  • 1,000:1

    1,000 OBTECTs with
    one control device

  • COLOR SENSOR
    • · No product could ever before
    • · High-speed, high-sensitivity response
    • · 3D porous nanofiber technology

NO PRODUCT
COULD DO
EVER BEFORE.

  • Real-time development of
    toxic gas/chemical detection
    color sensor materials
  • Technology innovation of
    color sensor Toxic gas
    detection library is presented
NO PRODUCT COULD DO EVER BEFORE.
World's first 14 or more

Gas/Chemical classification
possible
Real-time detection as
well as safe discharge of
hazardous substances

Manufacturing
company		 GIF KOREA American Gas
& Chemical		 ROCOL
(Part of ITW)		 Nitto IDK LAB
Country South korea U.S.A U.K Japan South korea
Detection
method		 PH responsive
Taping method		 Gas detectable
dye responsive		 Spray method Gas detectable
dye responsive		 Nanofiber based
Gas detectable dye
responsive Direct connection
to the pipe or joint
Sensing
material		 Acid and base (liquid) Cl₂, NH₃, H₂S, CO Cl₂, NH₃, H₂S, CO NH₃, H₂

14 or Gas, Chemical
Performance
and feature		 Detection limit
Reaction time
Suitable for liquid phase reactions
but limited gas detection 		Detection limit
Reaction time
Expensive 		Detection limit
Reaction time
No real-time detection 		Detection limit
Reaction time

Sensitive detection
and defense function

Product
image		 GIF KOREA American Gas & Chemical ROCOL(Part of ITW) Nitto IDK LAB

FAST CHANGING,
SENSITIVE REACTION

  • Before color change

    Before color change

  • After color change

    After color change

Actually reacts in 10seconds
Actually reacts in 10seconds

3D POROUS NANOFIBER
TECHNOLOGY - PATENTED.

3D POROUS NANOFIBER TECHNOLOGY - PATENTED.
  • Completion of production facility nanofiber
    alignment electrospinning machine

    Establishment of facilities for mass production
    of 3D porous nanofiber color change sensor

  • 1/10of a spider's web

    0.3μm(micrometer)

3D POROUS NANOFIBER TECHNOLOGY - PATENTED.
THE OBTECT.

Complete prevention
and control of leaks.

FINALLY THE OBTECT.
  • 01

    Can be installed without linestop

  • 02

    Real-time LEAK monitoring

  • 03

    Blocking external leakage

  • 04

    No need to report leaks

APPENDIX.

Proof of product excellence through test reports

  • PPS chemical resistance test NNFC

    PPS chemical resistance test NNFC

  • OBTECT performance test NNFC

    OOBTECT performance test NNFC

  • Camera module performance test

    Camera module performance test